POSSIBLE FAILURES, CAUSE AND SOLUTIONS
Failure |
Cause |
Solutions |
Will not pump the liquid |
Leak at the suction pipe or packing |
Block the leak |
Wrong rotation direction |
Change the rotation direction |
|
Impeller is broken |
Replace with new impeller |
|
Suction pipe is blocked |
Remove the block |
|
Shaft Power is too high |
Packing gland is too tight and packing heats |
Loosen the packing gland bolts |
Friction inside the pump |
Adjust the clearance |
|
Bearings are damaged |
Replace the bearings |
|
Transmission V-belt is too tight |
Adjust the V-belt |
|
Too large flow quantity |
Adjust the pump running conditions |
|
High rotation speed, large proportion |
Adjust the rotation and proportion |
|
Misalignment or nonparallel motor shaft and pump |
Adjust the motor shaft and pump shaft |
|
Overheating bearings |
Excessive or too little of bearing lubricating oil |
Oil quantity should be as per requirements |
Impurities contained in the lubricating oil |
Replace with new lubricating oil |
|
Bearings are damaged |
Replace with new bearing |
|
Service life of bearings is short |
Misalignment or nonparallel of motor shaft and pump shaft |
Adjust the motor shaft and pump shaft |
Shaft is bent |
Replace with new shaft |
|
Friction inside the pump or the imbalance of impeller |
Decrease the friction and replace with new impeller |
|
Foreign matter inside the bearings |
Clean the bearings |
|
Misassembly of bearings |
Replace the bearings or reassemble the bearing |
|
Serious leakage at the packing seals |
Serious abrasion of packing |
Replace with new packing |
Serious abrasion of shaft sleeve |
Replace with new shaft sleeve |
|
Seal water is not clean |
Replace with clean seal water |
|
Abnormal noise and excessive vibration of pump |
Bearings are damaged |
Change with new bearing |
Impeller is not in balance |
Change with new impeller and balance it |
|
Air enters into suction pipe, block |
Remove the air and block |
|
Uneven flow, pump empty |
Improve the feeding condition |
|
Bad foundation |
Strengthen the foundation or replace. |
Name: KATImachinery
Mobile:+86031180632344
Tel:+86031180632344
Email:info@katimachinery.com
Add:306-1 Zhongchuang building 5,No.251 Yucai street, Shijiazhuang China